MODI Method Examples: Transportation Problem

In the previous section, we provided the steps in MODI method (modified distribution method) to solve a transportation problem.

In this section, we provide an example. Let's solve the following example:

This example is the largest and the most involved you have read so far. So you must read the steps and the explanation mindfully.

example Example: MODI Method (Modified Distribution Method)

Consider the transportation problem presented in the following table.

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Distribution centre
    D1 D2 D3 D4 Supply
Plant P1 19 30 50 12 7
P2 70 30 40 60 10
P3 40 10 60 20 18
Requirement   5 8 7 15  

Determine the optimal solution of the above problem.

Solution.

An initial basic feasible solution is obtained by Matrix Minimum Method and is shown in table 1.

Table 1

Distribution centre
    D1 D2 D3 D4 Supply
Plant P1 19 30 50 7
P2 30 60 10
P3 60 18
Requirement   5 8 7 15  
Initial basic feasible solution

12 X 7 + 70 X 3 + 40 X 7 + 40 X 2 + 10 X 8 + 20 X 8 = Rs. 894.

Calculating ui and vj using ui + vj = cij

Substituting u1 = 0, we get

u1 + v4 = c14 ⇒ 0 + v4 = 12 or v4 = 12
u3 + v4 = c34 ⇒ u3 + 12 = 20 or u3 = 8
u3 + v2 = c32 ⇒ 8 + v2 = 10 or v2 = 2
u3 + v1 = c31 ⇒ 8 + v1 = 40 or v1 = 32
u2 + v1 = c21 ⇒ u2 + 32 = 70 or u2 = 38
u2 + v3 = c23 ⇒ 38 + v3 = 40 or v3 = 2

Table 2

Distribution centre
    D1 D2 D3 D4 Supply ui
Plant P1 19 30 50 7 0
P2 30 60 10 38
P3 60 18 8
Requirement   5 8 7 15    
vj   32 2 2 12    

Calculating opportunity cost using cij – ( ui + vj )

Unoccupied cells Opportunity cost
(P1, D1) c11 – ( u1 + v1 ) = 19 – (0 + 32) = –13
(P1, D2) c12 – ( u1 + v2 ) = 30 – (0 + 2) = 28
(P1, D3) c13 – ( u1 + v3 ) = 50 – (0 + 2) = 48
(P2, D2) c22 – ( u2 + v2 ) = 30 – (38 + 2) = –10
(P2, D4) c14 – ( u2 + v4 ) = 60 – (38 + 12) = 10
(P3, D3) c33 – ( u3 + v3 ) = 60 – (8 + 2) = 50

Table 3

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Distribution centre
    D1 D2 D3 D4 Supply ui
Plant P1 7 0
P2 10 38
P3 18 8
Requirement   5 8 7 15    
vj   32 2 2 12    

Now choose the smallest (most) negative value from opportunity cost (i.e., –13) and draw a closed path from P1D1. The following table shows the closed path.

Table 4

MODI Method Examples: Transportation Problem

Choose the smallest value with a negative position on the closed path(i.e., 2), it indicates the number of units that can be shipped to the entering cell. Now add this quantity to all the cells on the corner points of the closed path marked with plus signs and subtract it from those cells marked with minus signs. In this way, an unoccupied cell becomes an occupied cell.

Now again calculate the values for ui & vj and opportunity cost. The resulting matrix is shown below.

Table 5

Distribution centre
    D1 D2 D3 D4 Supply ui
Plant P1 7 0
P2 10 51
P3 18 8
Requirement   5 8 7 15    
vj   19 2 –11 12    

Choose the smallest (most) negative value from opportunity cost (i.e., –23). Now draw a closed path from P2D2 .

Table 6

MODI Method

Now again calculate the values for ui & vj and opportunity cost

Don't panic. The following table is the last table.

"Every complex human problem has an easy solution - neat & small, but wrong." - Vinay Chhabra & Manish Dewan

Table 7: MODI Method

Distribution centre
    D1 D2 D3 D4 Supply ui
Plant P1 7 0
P2 10 28
P3 18 8
Requirement   5 8 7 15    
vj   19 2 12 12    

Since all the current opportunity costs are non–negative, this is the optimal solution. The minimum transportation cost is: 19 X 5 + 12 X 2 + 30 X 3 + 40 X 7 + 10 X 5 + 20 X 13 = Rs. 799

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